How -to If You See the “Check Engine” Light, Pt. 3
An Oxygen sensor Is Now the Chief Suspect In Our Search. So, We’ll Check Its Operation In This Installment.
EDITOR’S NOTE: WE’RE still searching for the reason or reasons why the “Check Engine” light has been coming on sporadically on our Mercury project car.
In the first installment in this four part series we looked at some tune-up problems that can cause the light to glow and in the second installment we hooked up a scanning tool to check on sensor inputs and controller outputs.
Some Terms and Definitions
When using a graphing analyzer or lab scope, and for the purpose of this series, several terms need to be defined and normal data ranges will be discussed. Now, about those definitions:
• Volt: A unit of electrical measurement.
Voltage may be expressed in whole numbers like 12 volts on a battery, displayed in tenths like 12.6 volts, or displayed in hundredths like 12.63 volts. The more displayed digits, the more accurate the voltage reading.
On computer-controlled vehicles, many times voltages of less than 1 volt are measured. This can be expressed accurately enough in tenths of a volt like 0.2 to 0.8 volts(which is the range of an oxygen sensor).
With voltages of less than 0.1 volts, like a computer circuit ground voltage, it is easier to read the voltage in millivolts (MV). 100 MV is 0.1 volt (volt divided by 1000 = millivolts).
For example, if we want to accurately measure a computer ground circuit voltage, we would select a millivolt scale and read 76 mv which is 0.076 volt.
•Cycle: When measuring oxygen sensor voltages, we must also measure how many cycles are displayed each second.
Most computer-carbureted cars, beginning around 1980, will complete an oxygen sensor cycle in 1 to 2 seconds. In later model fuel-injection vehicles, we measure 2 or 3 oxygen sensor cycles in one second.
The number of cycles in a second depends on the vehicle’s “computer strategy,” a subject which we will cover in a later article.
An oxygen sensor cycle is from midway on a voltage graph beginning at 0.5 volts, increasing up to 0.8 volts, decreasing down past 0.5 volts and on down to 0.2 volts and back up to 0.5 volts. (See Figure 1.)
“Graphing” the oxygen sensor waveform with a graphing analyzer or lab scope provides very useful “real time” information for confirming normal operation and analyzing tune-up anomalies.
The graphing will not tell you what’s causing an anomaly. You must still figure out the anomaly “cause(s)” and the “effect(s)” one item at a time.
As outlined in Part 1 of this series, I urge you to perform all tune-up and maintenance first before you start changing sensors, actuators or computers.
Some Very Useful Equipment
Lab scopes or graphing analyzers are great tools to evaluate oxygen sensors.
In addition, use of a digital volt-ohmeter (VOM) equipped with a bar graph (Fluke model 77) will be discussed.
With these instruments, I can test why the “check engine” light comes on.
I “back probed” the bank 1 O2 sensor (back bank, transverse engine in our ’95 3.8L Mercury). You can back probe the O2 connector using a heavy duty “T” head pin.
On our ’95 Mercury the black wire on the sensor side of the connector is the signal wire to the computer.
Note: For more on back probing and measuring oxygen sensor voltage, you can review my book, “Tuning Up Autos and Trucks,” listed under “Resource” at the end of this article.
Upon engine startup from cold, the Bank 1 O2 sensor voltage increased from 0.2 up to 1.0 in 10 seconds as I was backing out of the driveway. The voltage stayed up to 1.0 for 3 blocks of driving. Then, the oxygen sensor voltage started “switching” from 0.2-0.8 volts at low cruise (30 mph). While idling at the stoplight, the oxygen sensor voltage increased back up to 1.0 and it stopped switching as well.
When switching from 0.2-0.8 at low cruise, the computer system was in “closed loop.” (There will be more about closed loop operation in Part 4 of this series.)
Upon entering the freeway, the O2 sensor was switching for around 1/2-mile. Then, the voltage dropped to 0.2 and stayed at 0.2 cruising at 60 mph. There was no oxygen sensor switching!
The “check engine” light came on after the oxygen sensor voltage stopped switching. That was within 1 mile after entering the freeway on our test drive.
After 3 miles of driving, I exited the freeway and the O2 sensor started switching again at the stoplight, and continued switching for another mile. The “check engine” light went out when the O2 started switching again. This was the end of the trip.
I monitored the waveform using a Snap-On Vantage Graphing Analyzer. The waveform showed a “misfire.” The misfire was not continuous. It was only an occasional misfire.
At this point I am not sure of the cause. As you read in Part 1 on tune-ups, the plugs were sparking normally.
Also at that time, my analysis was the Bank 1 oxygen sensor was very “lazy.” It took a long time to start switching plus it “died” on the freeway.
I tested the Bank 2 (front bank) oxygen sensor. The graphing analyzer showed instant response to switching from 0.2-0.8 volt with a warmed-up engine and a steady wave form. There were no glitches like we experienced on the Bank 1 (back) oxygen sensor.
Figure 1 traces a good oxygen sensor’s operation. An oxygen sensor cycle is from midway on a voltage graph beginning at 0.5 volts, increasing up to 0.8 volts, decreasing down past 0.5 volts and on down to 0.2 volts and back up to 0.5 volts. Most computer-carbureted cars, beginning around 1980, will complete an oxygen sensor cycle in 1 to 2 seconds (upper graph). In later model vehicles with fuel injection (lower graph), there are 2 or 3 oxygen sensor cycles in one second.
Injector Cleaning Effects
After the FI cleaning, the front bank (Bank 2) oxygen sensor continued to operate normally with good switching and no glitches.
The lazy O2 sensor on Bank 1 (back side) died!
The wave form showed lots of “hash” with an average voltage of around 0.2 and the check engine light stayed on. There was no switching.
In my experience, good oxygen sensors can survive a direct fuel rail injector cleaning.
And sometimes, the lazy O2 sensor “wakes up” after the direct fuel rail injector cleaning.
But in this instance, none of that happened. As noted above, in this case the Bank 1 sensor died.
If you install cleaner in the fuel tank, good oxygen sensors will survive. Lazy oxygen sensors may or may not fail.
A New Oxygen Sensor
It was time to bite the bullet on this project, so I installed a new oxygen sensor in Bank 1.
The new sensor works fine. The “check engine” light isn’t coming on and no more computer trouble codes popping up!
The benefits of new oxygen sensors include: Better low-speed drive ability, improved fuel mileage and low emissions to help in passing smog check inspections.
“Tuning Up Autos and Trucks” by Milt Webb