Recycling An Uncommon Bracket

I was doing some exhaust work the other day, replacing a component that had a deep off-set bracket welded to it.

I figured that since new replacement parts are usually somewhat universal, the part I had ordered would not have this uncommon yet obviously necessary bracket. It turned out I was right, so I proceeded as follows:

Photo (A) shows a reference measurement from the side of the old pipe to the end of the bracket.

Next, I cut off the bracket as close to the pipe as possible. My ultimate goal was to attach it to a proper-size exhaust pipe clamp. I trimmed and contoured the bracket until the desired length was reached and then secured everything in preparation for welding (B). Once welded (C), the bracket can be clamped at the exact location needed and the ability to rotate and reposition the clamp will aid in alignment.

With careful measurements this usually works well but sometimes the bolt holes might be slightly off. If there is no allowable movement in the pipe to align things, use a round file to slightly elongate the holes.

If you don’t have welding equipment, simply do all the preparation then take it to a welding shop or Tech School and explain how it should be positioned and any specific concerns you have. Tech Schools will usually do the work for the estimated cost of supplies, as training for the students.

But if you’re in a hurry, a welding shop is the way to go.

John Armstrong Inverness, Florida